Selective conversion of furfural to maleic anhydride and furan with VO(x)/Al(2)O(3) catalysts

Abstract

Furfural can be converted into maleic anhydride (73 % yield) through selective gas phase oxidation at 593 K with O(2) by using VO(x)/Al(2)O(3) (10 at(V) nm(-2)) as solid catalysts. The use of lower temperatures and/or O(2) pressures result in the additional formation of furan (maximum 9 % yield). Mechanistically, furfural (C(5)H(4)O(2)) is oxidized stepwise to furan (C(4)H(4)O), 2-furanone (C(4)H(4)O(2)), and finally, maleic anhydride (C(4)H(2)O(3)). The specific structure of the supported vanadium oxides and reaction conditions (temperature and reactants pressures) all influence furfural oxidation catalysis. We have found that Al(2)O(3)-supported polyvanadates are intrinsically more active (2.70 mmol h(-1) g-at V(-1)) than monovanadates (VO(4)) and V(2)O(5) crystals (0.89 and 0.70 mmol h(-1) g-at V(-1), respectively) in maleic anhydride and furan formation rates (553 K, 1.6 kPa furfural, 2.5 kPa O(2)). Our alternative approach enables the use of biomass instead of petroleum to synthesize maleic anhydride and furan from furfural. The potential variety of industrial applications is of enormous interest for the development of future biorefineries.