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. 2014 Aug 18;7(8):5920-5933.
doi: 10.3390/ma7085920.

Structural and Mechanical Characterization of Sustainable Composites Based on Recycled and Stabilized Fly Ash

Affiliations

Structural and Mechanical Characterization of Sustainable Composites Based on Recycled and Stabilized Fly Ash

Stefano Besco et al. Materials (Basel). .

Abstract

This paper reports the results on the use of an innovative inert, based on stabilized fly ash from municipal solid waste incineration as a filler for polypropylene. The starting material, which contains large quantities of leachable Pb and Zn, was stabilized by means of an innovative process using rice husk ash as a waste silica source, together with other fly ashes, such as coal fly ash and flue gas desulfurization residues. The use of all waste materials to obtain a new filler makes the proposed technology extremely sustainable and competitive. The new composites, obtained by using the stabilized material as a filler for polypropylene, were characterized and their mechanical properties were also investigated. A comparison with a traditional polypropylene and calcium carbonate based compound was also done. This research activity was realized in the frame of the COSMOS-RICE project, financed by the EU Commission.

Keywords: fly ash; melt compounding; polypropylene; rice husk ash; stabilization process.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Figure 1
Figure 1
Calculated residue for the composites obtained by varying filler and processing conditions, measured by thermogravimetric analysis (TGA) at 800 °C (air) and considering pristine component values evaluated at the same temperature. PP-CR, Polypropylene-COSMOS-RICE; PP-C, Polypropylene-COSMOS; PP-CaCO3, Polypropylene-calcite.
Figure 2
Figure 2
Particle size distribution for rice husk silica based (CR) sample determined by laser diffraction.
Figure 3
Figure 3
Diffraction patterns collected from polypropylene (PP), PP-CaCO3 and PP-CR composites.
Figure 4
Figure 4
2D diffraction images collected from PP and PP-CR composites (varying CR content).
Figure 5
Figure 5
Parameters reported in Table 1 for PP-CR samples. The values are normalized with respect to the pristine PP.
Figure 6
Figure 6
Scanning electron microscopy (SEM) analysis on cryofractured samples surfaces obtained with different fillers (30 wt% amount, 100 rpm).

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