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Review
. 2017 Aug 1;17(5):fox044.
doi: 10.1093/femsyr/fox044.

Saccharomyces cerevisiae strains for second-generation ethanol production: from academic exploration to industrial implementation

Affiliations
Review

Saccharomyces cerevisiae strains for second-generation ethanol production: from academic exploration to industrial implementation

Mickel L A Jansen et al. FEMS Yeast Res. .

Abstract

The recent start-up of several full-scale 'second generation' ethanol plants marks a major milestone in the development of Saccharomyces cerevisiae strains for fermentation of lignocellulosic hydrolysates of agricultural residues and energy crops. After a discussion of the challenges that these novel industrial contexts impose on yeast strains, this minireview describes key metabolic engineering strategies that have been developed to address these challenges. Additionally, it outlines how proof-of-concept studies, often developed in academic settings, can be used for the development of robust strain platforms that meet the requirements for industrial application. Fermentation performance of current engineered industrial S. cerevisiae strains is no longer a bottleneck in efforts to achieve the projected outputs of the first large-scale second-generation ethanol plants. Academic and industrial yeast research will continue to strengthen the economic value position of second-generation ethanol production by further improving fermentation kinetics, product yield and cellular robustness under process conditions.

Keywords: biofuels; biomass hydrolysates; industrial fermentation; metabolic engineering; pentose fermentation; strain improvement; yeast biotechnology.

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Figures

Figure 1.
Figure 1.
Schematic process-flow diagram for ethanol production from lignocellulose, based on physically separated processes for pre-treatment, hydrolysis and fermentation, combined with on-site cultivation of filamentous fungi for production of cellulolytic enzymes and on-site propagation of engineered pentose-fermenting yeast strains.
Figure 2.
Figure 2.
Key strategies for engineering carbon and redox metabolism in S. cerevisiae strains for alcoholic fermentation of lignocellulosic feedstocks. Colors indicate the following pathways and processes: black, native S. cerevisiae enzymes of glycolysis and alcoholic fermentation; magenta, native enzymes of the non-oxidative pentose-phosphate pathway (PPP), overexpressed in pentose-fermenting strains; red, conversion of d-xylose into d-xylulose-5-phosphate by heterologous expression of a xylose isomerase (XI) or combined expression of heterologous xylose reductase (XR) and xylitol dehydrogenase (XDH), together with the overexpression of (native) xylulokinase (Xks1); green, conversion of l-arabinose into d-xylulose-5-phosphate by heterologous expression of a bacterial AraA/AraB/AraD pathway; blue, expression of a heterologous acetylating acetaldehyde dehydrogenase (A-ALD) for reduction of acetic acid to ethanol; gray, native glycerol pathway.
Figure 3.
Figure 3.
Annual production volumes of cellulosic ethanol in the USA from 2010 until November 2016. Numbers are based on RIN D code 3 RIN (renewable identification number) credits generated (accounted as cellulosic ethanol; United States Environmental Protection Agency 2017).
Figure 4.
Figure 4.
Problems not encountered in shake flask cultures: non-yeast-related challenges in large-scale processing of lignocellulosic biomass. (A) Small rocks collected from corn stover (picture courtesy of POET-DSM Liberty). (B) Example of severely eroded equipment (picture courtesy of Iogen Corporation; Lane 2016b).

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MeSH terms