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. 2018 Aug 17;22(8):971-977.
doi: 10.1021/acs.oprd.8b00113. Epub 2018 Jul 19.

Continuous Platform to Generate Nitroalkanes On-Demand (in situ) using Peracetic Acid-Mediated Oxidation in a PFA Pipes-in-Series Reactor

Affiliations

Continuous Platform to Generate Nitroalkanes On-Demand (in situ) using Peracetic Acid-Mediated Oxidation in a PFA Pipes-in-Series Reactor

Sergey V Tsukanov et al. Org Process Res Dev. .

Abstract

The synthetic utility of the aza-Henry reaction can be diminished on scale by potential hazards associated with the use of peracid to prepare nitroalkane substrates, and the nitroalkanes themselves. In response, a continuous and scalable chemistry platform to prepare aliphatic nitroalkanes on-demand is reported, using the oxidation of oximes with peracetic acid and direct reaction of the nitroalkane intermediate in an aza-Henry reaction. A uniquely designed pipes-in-series plug flow tube reactor addresses a range of process challenges including stability and safe handling of peroxides and nitroalkanes. The subsequent continuous extraction generates a solution of purified nitroalkane which can be directly used in the following enantioselective aza-Henry chemistry to furnish valuable chiral diamine precursors in high selectivity, thus, completely avoiding isolation of potentially unsafe low molecular weight nitroalkane intermediate. A continuous campaign (16 h) established that these conditions were effective in processing 100 g of the oxime and furnishing 1.4 L of nitroalkane solution.

Keywords: continuous processing; flow chemistry; nitroalkane; peroxide; pipes-in-series reactor; sustainable or green chemistry.

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Conflict of interest statement

Notes The authors declare no competing financial interest.

Figures

Figure 1.
Figure 1.
Stoessel diagram for oxime oxidation by peracetic acid
Figure 2.
Figure 2.
Major drivers for continuous platform development
Scheme 1.
Scheme 1.
Methods for nitroalkane synthesis
Scheme 2.
Scheme 2.
Technological scheme of the continuous process
Scheme 3.
Scheme 3.
aza-Henry reaction of the continuously generated nitroalkane

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