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. 2021 Jan 21;21(3):711.
doi: 10.3390/s21030711.

An Electrochemical Amperometric Ethylene Sensor with Solid Polymer Electrolyte Based on Ionic Liquid

Affiliations

An Electrochemical Amperometric Ethylene Sensor with Solid Polymer Electrolyte Based on Ionic Liquid

Petr Kuberský et al. Sensors (Basel). .

Abstract

An electrochemical amperometric ethylene sensor with solid polymer electrolyte (SPE) and semi-planar three electrode topology involving a working, pseudoreference, and counter electrode is presented. The polymer electrolyte is based on the ionic liquid 1-butyl 3-methylimidazolium bis(trifluoromethylsulfonyl)imide [BMIM][NTf2] immobilized in a poly(vinylidene fluoride) matrix. An innovative aerosol-jet printing technique was used to deposit the gold working electrode (WE) on the solid polymer electrolyte layer to make a unique electrochemical active SPE/WE interface. The analyte, gaseous ethylene, was detected by oxidation at 800 mV vs. the platinum pseudoreference electrode. The sensor parameters such as sensitivity, response/recovery time, repeatability, hysteresis, and limits of detection and quantification were determined and their relation to the morphology and microstructure of the SPE/WE interface examined. The use of additive printing techniques for sensor preparation demonstrates the potential of polymer electrolytes with respect to the mass production of printed electrochemical gas sensors.

Keywords: ethylene; ionic liquid; printed electrochemical sensor; solid polymer electrolyte.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Figure 1
Figure 1
Fully-planar screen printed electrodes (250BT, DropSens); from the left: top view of the electrode topology, top view and cross section of the electrode topology with the ionic liquid layer.
Figure 2
Figure 2
Semi-planar topology of the new ethylene sensor.
Figure 3
Figure 3
(a) Sensor response to ten consecutive ethylene exposures (300 ppm), (b) Sensor response to one ethylene exposure with details for determining the response/recovery time and repeatability. Conditions: 22 °C, 40%RH, 101.325 kPa, 1 L/min.
Figure 4
Figure 4
Sensor response to a stepwise increase/decrease in ethylene concentration within the range 0–500 ppm (one step equals 100 ppm). Conditions: 22 °C, 40%RH, 101.325 kPa, 1 L/min.
Figure 5
Figure 5
(a) Sensor with semi-planar topology and screen printed solid polymer electrolyte (SPE) layer and working electrode (WE) (SP-SCRP), (b) Sensor with semi-planar topology and drop-cast SPE layer and aerosol-jet printed WE (SP-AJP), (c) SEM image of the SPE/WE interface of the SP-SCRP sensor, (d) SEM image of the SPE/WE interface of the SP-AJP sensor.
Figure 5
Figure 5
(a) Sensor with semi-planar topology and screen printed solid polymer electrolyte (SPE) layer and working electrode (WE) (SP-SCRP), (b) Sensor with semi-planar topology and drop-cast SPE layer and aerosol-jet printed WE (SP-AJP), (c) SEM image of the SPE/WE interface of the SP-SCRP sensor, (d) SEM image of the SPE/WE interface of the SP-AJP sensor.
Figure 6
Figure 6
(a) Sensor with semi-planar topology and gold “micro-grid” electrode, (b) Calibration curves of sensors with semi-planar electrode topology and different gold working electrode structures (each point represents a mean value of 3 repeated exposures with corresponding 95% confidence interval). Conditions: 22 °C, 40%RH, 101.325 kPa, 1 L/min.
Figure 7
Figure 7
Calibration curve for the sensor with semi-planar topology and aerosol-jet printed compact Au electrode (5 layers); each point represents a mean value of 3 repeated exposures with corresponding 95% confidence interval; inset: current-time record within the range 0–10 ppm in steps of 2 ppm. Conditions: 22 °C, 40%RH, 101.325 kPa, 1 L/min.
Figure 8
Figure 8
The amperometric ethylene sensor with the semi-planar topology on the flexible Kapton substrate: (a) Platinum pattern of the pseudoreference (RE) and counter (CE) electrode printed by the AJP technique, (b) Platinum pattern of the RE and CE fabricated by “lift-off” technology, (c) The ethylene sensor with the drop-cast SPE layer and AJP-printed gold WE, (d) The ethylene sensor with the screen printed SPE layer and gold WE.
Figure 9
Figure 9
Sensor response of the semi-planar topology on the flexible Kapton substrate to the stepwise increase in ethylene concentration within the range 0–500 ppm in steps of 100 ppm. Conditions: 22 °C, 40%RH, 101.325 kPa, 1 L/min.

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