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. 2021 Feb 23;12(1):1256.
doi: 10.1038/s41467-021-21488-7.

A stable cathode-solid electrolyte composite for high-voltage, long-cycle-life solid-state sodium-ion batteries

Affiliations

A stable cathode-solid electrolyte composite for high-voltage, long-cycle-life solid-state sodium-ion batteries

Erik A Wu et al. Nat Commun. .

Abstract

Rechargeable solid-state sodium-ion batteries (SSSBs) hold great promise for safer and more energy-dense energy storage. However, the poor electrochemical stability between current sulfide-based solid electrolytes and high-voltage oxide cathodes has limited their long-term cycling performance and practicality. Here, we report the discovery of the ion conductor Na3-xY1-xZrxCl6 (NYZC) that is both electrochemically stable (up to 3.8 V vs. Na/Na+) and chemically compatible with oxide cathodes. Its high ionic conductivity of 6.6 × 10-5 S cm-1 at ambient temperature, several orders of magnitude higher than oxide coatings, is attributed to abundant Na vacancies and cooperative MCl6 rotation, resulting in an extremely low interfacial impedance. A SSSB comprising a NaCrO2 + NYZC composite cathode, Na3PS4 electrolyte, and Na-Sn anode exhibits an exceptional first-cycle Coulombic efficiency of 97.1% at room temperature and can cycle over 1000 cycles with 89.3% capacity retention at 40 °C. These findings highlight the immense potential of halides for SSSB applications.

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Conflict of interest statement

R.S. and G.V. are employees of Shell International Exploration and Production Inc., USA and Shell Global Solutions International BV, Netherlands, respectively. A patent was filed for this work through the UCSD Office of Innovation and Commercialization. The remaining authors declare no competing interests.

Figures

Fig. 1
Fig. 1. Effect of Zr dopants on properties of Na3YCl6.
a Crystal structure of Na3YCl6. b Stability of Na3-xY1-xZrxCl6 after incorporating Zr4+ into Na3YCl6. Each square marker indicates a symmetrically distinct ordering of Na and Y/Zr. c Electrochemical stability window of Na3-xY1-xZrxCl6 (0 ≤ x ≤ 1), with the window of Na3PS4 (NPS) shown as a reference. d Arrhenius plot for Na3-xY1-xZrxCl6 from AIMD simulations (at x = 0.375, 0.5, and 0.75; solid lines and markers) and ML-IAP MD simulations (at x = 0.75; dashed lines and open markers). AIMD simulations were carried out at T = 600–1000 K at 100 K intervals, using a supercell of 150 atoms for up to 200 ps, while the ML-IAP MD simulations were carried out at T = 350 K–650 K using a supercell of 592 atoms for up to 10 ns.
Fig. 2
Fig. 2. Experimental Characterization of Na3-xY1-xZrxCl6.
a XRD of the Na3-xY1-xZrxCl6 compositions, obtained in x = 0.125 increments. Asterisks indicate the presence of new peaks. b The corresponding room temperature conductivity values. c Arrhenius plot of Na2.25Y0.25Zr0.75Cl6 from experimental measurements. The activation energy (low-temperature regime) and room temperature conductivity values are consistent with the MTP results.
Fig. 3
Fig. 3. 23Na single-pulse solid-state NMR spectra.
a Spectra collected on Na3-xY1-xZrxCl6 (x = 0, 0.25, 0.5, 0.75 and 1); the data were acquired at 18.8 T and at a MAS rate of 12 kHz and at a set temperature of 298 K. b Schematic of the Na0 and Na1 local environments in Na3YCl6.
Fig. 4
Fig. 4. Effect of octahedra rotation on Na+ diffusivity.
Plots of the probability density (isosurface value = 5 × 10−4) of a Na+ in Na3YCl6, b Na+ in Na2.25Y0.25Z0.75Cl6, c Cl in Na3YCl6 and d Cl in Na2.25Y0.25Z0.75Cl6, over 100 ps of AIMD simulations at 600 K. The motion of Na+ and Cl in Na3YCl6 are relatively localized, while macroscopic Na+ diffusion with (Zr/Y)Cl6 octahedral rotation are observed in Na2.25Y0.25Z0.75Cl6. e Na+ diffusivity at 800 K (D800K, in cm2/s) for varying Zr content in Na3−xY1−xZrxCl6, compared with a selective dynamics simulation with Cl ions frozen in space, which shows negligible Na+ diffusivity.
Fig. 5
Fig. 5. Electrochemical performance of the NYZC0.75 SSSBs.
a Cell schematic. Voltage profile and specific capacity as a function of cycle number of this cell configuration, respectively, running at: bc 20 °C and C/10, de 20 °C and C/10 for the first 5 cycles and subsequent cycling at C/2, fg 40 °C and C/10 for the first 5 cycles and subsequent cycling at C/2, and hi 40 °C and 1 C. In each case, the NYZC0.75 cells exhibit long-term cycling stability, with 89.3% capacity retention at 1000 cycles for the 40 °C 1 C cell.
Fig. 6
Fig. 6. Comparison of SSSB performance metrics.
a Gravimetric energy density (per mass of active material) plotted as a function of cycle number. b Capacity retention as a function of cycle number,,–. The cycling performance comparison highlights the compatibility and stability of the NaCrO2 + Na2.25Y0.25Zr0.75Cl6 + VGCF composite cathode.

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