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. 2021 Apr 13;13(8):1255.
doi: 10.3390/polym13081255.

Fully Bio-Based Thermosetting Polyurethanes from Bio-Based Polyols and Isocyanates

Affiliations

Fully Bio-Based Thermosetting Polyurethanes from Bio-Based Polyols and Isocyanates

Roberto Morales-Cerrada et al. Polymers (Basel). .

Abstract

The trend towards the utilization of bioresources for the manufacturing of polymers has led industry players to bring to the market new monomers. In this work, we studied 3 polyisocyanates and 2 polyols with high renewable carbon contents, namely L-lysine ethyl ester diisocyanate (LDI), pentamethylene-diisocyanate (PDI) isocyanurate trimer, and hexamethylene-diisocyanate (HDI) allophanate as the isocyanates, as well as castor oil and polypropanediol as the polyols. These monomers are commercially available at a large scale and were used in direct formulations or used as prepolymers. Thermosetting polymers with Tg values ranging from -41 to +21 °C and thermal stabilities of up to 300 °C were obtained, and the polymerization was studied using NMR, DSC, and rheology. Cured materials were also characterized using FTIR, DMA, gel content, and swelling index determinations. These high bio-based content materials can successfully be obtained and could be used as alternatives to petro-based materials.

Keywords: allophanate; bio-based polymers; isocyanates; isocyanurate; lysine; polyols; polyurethanes.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Scheme 1
Scheme 1
Chemical structures of the commercial partially bio-based isocyanates. Green-colored moieties come from bio-based molecules and red-colored moiety atoms come from petro-sourced molecules.
Scheme 2
Scheme 2
Synthetic pathways for the obtention of polyurethanes from monomers disclosed in Table 1.
Scheme 3
Scheme 3
Idealized structures of prepolymers.
Figure 1
Figure 1
DSC images of uncured formulations at 40 °C·min−1.
Figure 2
Figure 2
Storage modulus (E’) and tan δ vs. temperature values for cured materials for entries L1, T1, and D1, obtained using DMA.
Figure 3
Figure 3
Storage modulus (E’) and tan δ vs. temperature values for cured materials for entries L2, T2, and D2, obtained using DMA.
Figure 4
Figure 4
DSC thermograms of cured materials for entries L1, L2, T1, T2, D1, and D2.
Figure 5
Figure 5
Photographs of cured materials: (a) L1; (b) L2; (c) T1; (d) T2; (e) D1; (f) D2.

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