Safety climate and productivity improvement of construction workplaces through the 6S system: mixed-method analysis of 5S and safety integration

Abstract

The purpose of this study is to develop a framework for integrating essential safety practices (visualization, job safety analysis and plan-do-check-act) into 5S steps and validate it. First, 18 interviews with a snowball sample of construction workers, safety representatives, supervisors and site and project managers were conducted. A grounded theory method was utilized to code the interview data. The results revealed that the studied construction companies implement a systematic safety-based methodology to minimize construction work injuries. Second, to validate the proposed framework, a pre-test and post-test study was applied. The case and control groups (26 participants) answered a 6S questionnaire before the 6S system and 1 month after implementation. The results revealed that safety climate and productivity significantly increased for the case group but reduced for the control group during time.

Keywords: 5S method; 6S system; grounded theory; lean construction; productivity; safety climate.