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. 2018 Nov 13;8(66):38081-38090.
doi: 10.1039/c8ra06253f. eCollection 2018 Nov 7.

Fabrication of cotton textile waste-based magnetic activated carbon using FeCl3 activation by the Box-Behnken design: optimization and characteristics

Affiliations

Fabrication of cotton textile waste-based magnetic activated carbon using FeCl3 activation by the Box-Behnken design: optimization and characteristics

Zhihua Xu et al. RSC Adv. .

Abstract

Cotton textile waste-based magnetic activated carbon was prepared via simultaneous activation-pyrolysis using FeCl3 as a novel activating agent. The response surface methodology based on the Box-Behnken design method was applied to optimize the preparation parameters and predict the specific surface area of the samples. The optimal activated carbon was obtained at a mass ratio of FeCl3/CTW, activation time and activation temperature of 1.62 : 1, 1 h and 700 °C, respectively. The experimental maximum yield and iodine adsorptive value (32.66% and 714.55 mg g-1) of the resultant carbon were close to that of the predicated response values (34.85% and 783.75 mg g-1), respectively. SEM, N2 adsorption-desorption isotherms, XRD, PPMS, FTIR and pHpzc measurements were conducted to analyze the physicochemical characteristics of the optimal sample. The results showed that the carbon matrix had a high specific surface area of 837.39 m2 g-1 with abundant micropores and acidic surface functional groups, and the saturation magnetization (Ms) was 5.2 emu g-1 due to the formation of Fe3O4. The maximum adsorption of Cr(vi) by the carbon reached 212.77 mg g-1. Furthermore, the addition of FeCl3 lowered the pyrolytic carbonization temperature and inhibited the generation of volatiles in the activation-pyrolysis process. Meanwhile, the formation of Fe2O3 and Fe3O4 derived from FeCl3 was beneficial for the development of vast micropores.

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Conflict of interest statement

There are no conflicts to declare.

Figures

Fig. 1
Fig. 1. 3D surface response (a) and the contour (b) for the desirability function for the simultaneous optimization of the yield and iodine adsorption value.
Fig. 2
Fig. 2. SEM images of CTW (a) and OAC (b).
Fig. 3
Fig. 3. N2 adsorption/desorption isotherm (a) and pore size distributions (b) of OAC.
Fig. 4
Fig. 4. XRD pattern of OAC.
Fig. 5
Fig. 5. Magnetization loop of OAC.
Fig. 6
Fig. 6. FTIR spectrum of OAC.
Fig. 7
Fig. 7. Linear fitting plots of Cr(vi) adsorption by OAC, WAC and CAC for the Langmuir isotherms (a) and Freundlich isotherms (b).
Fig. 8
Fig. 8. TG-DTG-DSC image of CTW, FeCl3 and CTW–FeCl3.

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