Direct Chain End Functionalization of Living Polyisobutylene Using Phenoxyalkyl (Meth)acrylates

Abstract

Phenoxyalkyl acrylates and methacrylates were studied as quenching (capping) agents for living carbocationic polymerization of isobutylene (IB) at -70 °C in 40/60 (v/v) hexane/methyl chloride, catalyzed by TiCl₄. Quenching reactions were carried out by reactivation by TiCl₄ of preformed difunctional tert-chloride-terminated polyisobutylene (PIB) or by a one-step method in which IB polymerization and quenching were conducted sequentially in the same reactor. Chain-end concentrations ranged from 0.02 to 0.1 M, and quenchers were used at concentrations of 1.5-2.5 times the chain ends. The phenoxyalkyl (meth)acrylates were synthesized by reaction of (meth)acryloyl chloride with the corresponding phenoxyalkanol; alkylene tethers from two to eight carbons were examined. Quenched polymers were characterized by ¹H and ¹³C NMR, MALDI-TOF mass spectrometry, and size exclusion chromatography (SEC). Alkylation was observed to occur exclusively at the para position of the phenoxy moiety, and SEC showed no coupling or molecular weight degradation as a result of quenching. For short tethers of two or three carbons, quenching was slow and incomplete due to competing loss of living chain ends presumably by carbocation rearrangement. For tethers of four, six, or eight carbons, quenching was much faster and yielded quantitative (meth)acrylate chain-end functionality (number-average functionality ≥1.98 by ¹H NMR). MALDI-TOF-MS results were consistent with the expected end group structures. The carbonyl group of the quencher consumes one equivalent of Lewis acid in formation of a 1:1 complex; thus, the highest rate of quenching at a given Lewis acid concentration is achieved by using only a modest excess of quencher relative to living chain ends.