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Case Reports
. 2022 Oct 1;8(10):e10834.
doi: 10.1016/j.heliyon.2022.e10834. eCollection 2022 Oct.

Esthetic rehabilitation for a Kennedy Class IV patient using detachable 3D printing diagnostic denture and removable partial denture with polyetheretherketone framework

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Case Reports

Esthetic rehabilitation for a Kennedy Class IV patient using detachable 3D printing diagnostic denture and removable partial denture with polyetheretherketone framework

Qin Wu et al. Heliyon. .

Abstract

For patients with high aesthetic expectation, using removable partial dentures (RPDs) to restore the missing teeth in the aesthetic area rapidly and obtain the patients' approval is challenging. This case described an alternative digital protocol to solve this situation. A detachable 3DP diagnostic denture was involved in the procedure, which not only allowed patient to evaluate the possible outcome of the RPD, but also can be duplicated to form a definitive RPD, by bonding a milled PEEK framework and a customized PMMA dentition containing posts, using a thermoplastic compression molding (CM)process.

Keywords: 3D printing; Dental CAD/CAM; Diagnostic denture; Digital denture; Removable partial denture.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Figure 1
Figure 1
Preoperative photographs. Front view (A) and occlusal view (B).
Figure 2
Figure 2
Waxing try-in. The waxing with metal framework (A), smiling view (B), front view (C), and occlusal view (D).
Figure 3
Figure 3
Trail of the 3DP diagnostic denture. The base and framework (A). The dentition (B). The two parts were combined together (C). Smiling view (C). Front view (D). Occlusal view (E).
Figure 4
Figure 4
The milled PMMA dentition (A) and the PEEK framework (B).
Figure 5
Figure 5
Digital model of the PEEK framework (A). Digital model of the 3DP diagnostic denture (B). Deviation annotations at points of interest on framework. Absolute value deviation: 5–176 μm (C).
Figure 6
Figure 6
Fabrication of the RPD. The combined denture, assembled by milled dentition on the 3DP diagnostic denture base (A). The combination containing bottom cast and the combined denture (B). The combination was embedded in the lower part of a flask filled with gypsum (C). Wrapped the combination with silicone impression material (D). The milled dentition was left in the tooth sockets (E). PEEK framework was mounted on the bottom cast (F).
Figure 7
Figure 7
Delivered the definitive RPD. The definitive RPD (A). Smiling view (B). Front view (C). Occlusal view (D).
Figure 8
Figure 8
Dentition arrangement in incisal direction. Deviation annotations at 3 points selected on incisal margin of each tooth. The mean:18 μm.

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