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. 2023 Sep 15;15(18):3773.
doi: 10.3390/polym15183773.

Fracture Resistance Comparative Analysis of Milled-Derived vs. 3D-Printed CAD/CAM Materials for Single-Unit Restorations

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Fracture Resistance Comparative Analysis of Milled-Derived vs. 3D-Printed CAD/CAM Materials for Single-Unit Restorations

Cristian Abad-Coronel et al. Polymers (Basel). .

Abstract

The aim of this study was to evaluate and compare the fracture resistance of a single-unit fixed prosthesis, using a CAD/CAM PMMA material and two printed materials (3DPPa and 3DPPb). A typodont with a specific preparation for a full crown was used; a digital impression was made with a state-of-the-art scanner (PrimeScanTM, Dentsply-SironaTM, New York, NY, USA), and a full coverage restoration was designed using a biogeneric design proposal by means of specific software (InLAB 22.1, Dentsply-Sirona, NY, USA). Sixty crowns were prepared, divided into three groups according to the material: 3DPPa (n = 20), 3DPPb (n = 20), both 3D-printed from the .STL file with a resolution of 50 μm, and PMMA (n = 20) milled-derived, which were subjected to a thermocycling process. A universal testing machine (Universal/Tensile Testing Machine, Autograph AGS-X Series) with integrated software (TRAPEZIUM LITE X) equipped with a 20 kN load cell was used to determine the fracture resistance. Significant differences were found by Kruskal-Wallis test and multiple comparisons (p < 0.05) in fracture resistance between materials. The fracture resistance for the PMMA material was higher, and the standard deviation was lower (x = 1427.9; sd = 36.9 N) compared to the 3DPPa (x = 1231; sd = 380.1 N) and 3DPPb (x = 1029.9; sd = 166.46 N) prints. The restorations from the milled-derived group showed higher average fracture resistance than the provisional restorations obtained from the printed groups. However, the results demonstrated that all three materials analyzed in single-unit restorations are capable of withstanding the average masticatory forces.

Keywords: 3D-printing; CAD/CAM materials; PMMA; fracture resistance; interim restorations.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Figure 1
Figure 1
Maxillary typodont with preparation for a crown in Section 2.6.
Figure 2
Figure 2
Design of a fixed dental crown using InLAB 20.0, Dentsply-Sirona’s biogeneric mode.
Figure 3
Figure 3
(a) (From left to right) Metal stump, PMMA, 3DPPb and 3DPPa crowns. (b) Fracture resistance test.
Figure 3
Figure 3
(a) (From left to right) Metal stump, PMMA, 3DPPb and 3DPPa crowns. (b) Fracture resistance test.
Figure 4
Figure 4
Fractured 3DPPb crown.
Figure 5
Figure 5
Box plot for fracture resistance of 3DPPa, 3DPPb and PMMA. Quartile graph, maximum and minimum values, mean (x) and median (central line).

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