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. 2023 Oct 26;16(21):6872.
doi: 10.3390/ma16216872.

Influence of the Mesoporosity of Hierarchical ZSM-5 in Toluene Alkylation by Methanol

Affiliations

Influence of the Mesoporosity of Hierarchical ZSM-5 in Toluene Alkylation by Methanol

Lucie Desmurs et al. Materials (Basel). .

Abstract

Among the different strategies to design highly shape-selective ZSM-5 to obtain para-xylene through toluene alkylation with methanol, the introduction of mesopores to increase reactant and product diffusion has been proposed but barely studied. In this study, we prepared mesoporous ZSM-5 catalysts, named ZSM5-MT(x), from commercial ZSM-5 (Si/Al = 15), using a two-step micelle-templating procedure with octadecyltrimethylammonium bromide as a surfactant in basic medium (x = NaOH/Si). These materials were used as catalysts for the alkylation of toluene by methanol at a low contact time to avoid thermodynamic equilibrium of the xylene isomers. Compared to the parent ZSM-5, the mesoporous ZSM5-MT(x) catalysts did not improve the para-xylene selectivity, revealing that the strategy of increasing diffusion in the catalyst is not a good strategy to follow. However, ZSM5-MT(0.5) showed less deactivation on stream than the parent ZSM-5. Therefore, introducing mesopores to ZSM-5 could be interesting to explore, combined with another strategy of shape selectivity, such as the passivation of the external surface acidity.

Keywords: alkylation; hierarchical ZSM-5; methanol; para-xylene; toluene.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Scheme 1
Scheme 1
Main reactions involved in the alkylation of toluene by methanol. (1a) Toluene alkylation; (1b) xylene alkylation; (2) toluene disproportionation; (3) methanol to hydrocarbons; (4) xylene isomerization.
Scheme 2
Scheme 2
Stepwise mechanisms for methylation of toluene on zeolites with methanol (CH3OH): (i) adsorption of CH3OH on a Brønsted proton; (ii) dehydration of methanol; (iii) toluene methylation.
Figure 1
Figure 1
TEM images of parent ZSM-5 and ZSM5-MT(x). The red arrow indicates the presence of an Al-MCM-41- like phase.
Figure 2
Figure 2
Evolution of mesoporous volume and number of Brønsted acid sites in mesoporous ZSM5-MT(x) as a function of x = NaOH/Si molar ratio in gel synthesis.
Figure 3
Figure 3
Conversion of toluene and methanol, selectivity in xylenes, and TMB as a function of the number of Brønsted acid sites of the catalysts in the alkylation of toluene by methanol. Conditions: toluene/methanol = 4/1, 10 mg catalyst + 140 mg quartz, contact time = 0.03 s, T = 350 °C, TOS = 15 min. Catalysts: commercial ZSM-5 (Si/Al = 15) and hierarchical ZSM5-MT(x). The value of x is indicated next to the data points.
Figure 4
Figure 4
Turn over frequency (TOF) of toluene in the alkylation of toluene by methanol. Conditions: toluene/methanol = 4/1, 10 mg catalyst + 140 mg quartz, contact time = 0.03 s, T = 350 °C, TOS = 15 min. Catalysts: Commercial ZSM-5 Si/Al = 15 and hierarchical ZSM5-MT(x).
Figure 5
Figure 5
Selectivity in para-, meta-, ortho-xylenes as a function of the number of Brønsted acid sites of the catalysts in the alkylation of toluene by methanol. Conditions: toluene/methanol = 4/1, 10 mg catalyst + 140 mg quartz, contact time = 0.03 s, T = 350 °C, TOS = 15 min. Catalysts: commercial ZSM-5 Si/Al = 15 and hierarchical ZSM5-MT(x). The value of x is indicated under the data options.
Figure 6
Figure 6
Conversion of toluene as a function of time on stream (TOS) in the alkylation of toluene by methanol. Conditions: toluene/methanol = 4/1, 10 mg catalyst + 140 mg quartz, T = 350 °C, TOS = 15 min. Catalysts: commercial ZSM-5 Si/Al = 15 and hierarchical ZSM5-MT(0.5). The results with the other ZSM5-MT(x) are given in Figure S3.

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