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. 2023 Dec 14;13(12):908.
doi: 10.3390/membranes13120908.

Investigating Mass Transfer and Reaction Engineering Characteristics in a Membrane Biofilm Using Cupriavidus necator H16

Affiliations

Investigating Mass Transfer and Reaction Engineering Characteristics in a Membrane Biofilm Using Cupriavidus necator H16

Burcu Akkoyunlu et al. Membranes (Basel). .

Abstract

Membrane biofilm reactors are a growing trend in wastewater treatment whereby gas-transfer membranes provide efficient bubbleless aeration. Recently, there has been a growing interest in using these bioreactors for industrial biotechnology using microorganisms that can metabolise gaseous substrates. Since gas fermentation is limited by the low solubilities of gaseous substrates in liquid media, it is critical to characterise mass transfer rates of gaseous substrates to enable the design of membrane biofilm reactors. The objective of this study is to measure and analyse mass transfer rates and reaction engineering characteristics for a single tube membrane biofilm reactor using Cupriavidus necator H16. At elevated Reynolds numbers, the dominant resistance for gas diffusion shifts from the liquid boundary layer to the membrane. The biofilm growth rate was observed to decrease after 260 μm at 96 h. After 144 h, some sloughing of the biofilm occurred. Oxygen uptake rate and substrate utilisation rate for the biofilm developed showed that the biofilm changes from a single-substrate limited regime to a dual-substrate-limited regime after 72 h which alters the localisation of the microbial activity within the biofilm. This study shows that this platform technology has potential applications for industrial biotechnology.

Keywords: Cupriavidus necator; biofilm; mass transfer model; membrane biofilm reactor; oxygen transfer.

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Conflict of interest statement

The authors declare no conflict of interest.

Figures

Figure 1
Figure 1
A schematic of different nutrient profiles for biofilms formed on (a) a solid surface, (b) a membrane used for aeration, and (c) a membrane used for supplying gaseous substrate.
Figure 2
Figure 2
Membrane bioreactor module used in the study.
Figure 3
Figure 3
Experimental setup schematic diagram for OTR measurements.
Figure 4
Figure 4
Pressure drop method and the dynamic method oxygen transfer rate comparison at the same operational conditions.
Figure 5
Figure 5
Effect of intramembrane pressure on the oxygen transfer rate calculated using pressure drop method.
Figure 6
Figure 6
Mass transfer coefficient for O2 as a function of the Re. Circles represent the experimental values using the pressure drop method and the solid line represents the predicted model.
Figure 7
Figure 7
Average biofilm thickness development over time.
Figure 8
Figure 8
(a) Sloughing of biofilm on single tube after 120 h; (b) regrowth of biofilm on the sloughed areas in the same region after a further 24 h.
Figure 9
Figure 9
Oxygen transfer rate for biofilm thickness with different intra-membrane pressures.
Figure 10
Figure 10
Average oxygen uptake rate measurements at the specified biofilm thicknesses.
Figure 11
Figure 11
Fructose utilisation rate at corresponding biofilm thickness.

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