Cheese whey and dairy manure anaerobic co-digestion at psychrophilic conditions: Technical and environmental evaluation

Abstract

Cheese whey (CW) and dairy manure (DM) are the main residues from the dairy industry, both of which can led to significant negative environment impacts if not properly managed. However, their combined anaerobic digestion represents an opportunity to obtain bioenergy and a stabilised material as a soil improver on the farm. Biochemical potential of methane (BMP) assays were carried out at psychrophilic conditions (20 °C) to analyse the influence on biomethane production of different CW:DM mixtures (% w/w) at different of inoculum-to-substrate ratios (ISR). Based on the BMP results, a life cycle assessment (LCA) of the cheese manufacturing process was carried out considering two scenarios (i) considering the current process, where propane gas and electricity are used for cheese production (ii) the incorporation of the biogas generated in the cheese production process in the company. BMP results showed that the best mixture between CW and DM was 65:35 (weight basis) at an organic load of 0.6 gVS/L (ISR of X). The LCA showed that CW and DM anaerobic digestion allowed to reduce the cheese manufacturing carbon footprint from through the substitution of propane by the biogas produced, changing from 5.5 to 3.1 kg CO₂-eq/kg cheese produced, which indicates that according to the monthly production (633.6 kg) it would stop emitting about 1519 kg CO₂-eq, i.e. a saving in terms of emissions of approximately 43,6% of the total currently generated.

Keywords: Anaerobic digestion; Biogas; Circular economy; Dairy sector; Greenhouse gases emissions; Life cycle analysis.