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. 2024 Sep 9;14(1):21018.
doi: 10.1038/s41598-024-72053-3.

A facile strategy for synthesizing isosorbide-based polyurethane structural adhesives and core-shell rubber

Affiliations

A facile strategy for synthesizing isosorbide-based polyurethane structural adhesives and core-shell rubber

Jin-Gyu Min et al. Sci Rep. .

Abstract

A structural adhesive series of biomass-based polyurethane (Biomass-PU) is synthesized using polypropylene glycol (PPG2000), isosorbide-based polyol (RPO300) as polyols, isophorone diisocyanate (IPDI) as an isocyanate and 4-tert-butylphenol (BP) as a capping agent. Three different equivalent ratios of PPG2000/RPO300, 9/1 (Biomass-PU1), 7/3 (Biomass-PU2), and 1/1 (Biomass-PU3), are evaluated to determine the effect of isosorbide-based polyol content on the properties and the optimizing formulation of biomass-PU structure adhesive. The 9/1 ratio of PPG2000/RPO300 substantially leads to the improvement of impact strength by up to 35 MPa, and the PPG2000/RPO300 = 9/1 ratio exhibits better thermal properties and impact strength than those of other ratios. To achieve more compatibility between biomass-PU structure adhesive and core-shell rubber (CSR) toughener, novel CSRs are successfully synthesized using acryl-PU as a shell and biomass-based PU as a core. The chemical structure of biomass-PU structure adhesives is analyzed through FT-IR Spectroscopy and NCO% titration. Thermal properties are evaluated using TGA and DSC analysis. Their molecular weights are measured by GPC. Also, the core-shell rubber (CSR) with a polyurethane shell is prepared to reinforce the impact strength of Biomass-PU structure adhesive.

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Conflict of interest statement

The authors declare no competing interests.

Figures

Fig. 1
Fig. 1
FT-IR result of synthesized biomass-based polyurethane.
Fig. 2
Fig. 2
Thermal properties of biomass-based polyurethane. (A) TGA curves / (B) DSC curves.
Fig. 3
Fig. 3
Shear strength and impact strength of biomass-based polyurethane.
Fig. 4
Fig. 4
FE-SEM measurement results by drying method in CSR Fig. 7. (A) spray-drying (50 μm), (B) oven-drying (1 μm), (C) freeze-drying (1 μm).
Fig. 5
Fig. 5
FE-SEM image after spray drying of CSR polymerization series. (A) petroleum PUA as a shell type / (B) isosorbide-based PU as a core type.
Fig. 6
Fig. 6
Thermal properties of CSR polymerization series. (A) petroleum PUA as a shell type / (B) isosorbide-based PU as a core type.
Fig. 7
Fig. 7
A synthetic procedure for Ref. CSR.
Fig. 8
Fig. 8
A synthetic procedure for novel CSRs (A) involves using petroleum PUA as a shell and (B) isosorbide-based PU as a core.
Fig. 9
Fig. 9
Biomass-based polyurethane synthesis.

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