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. 2025 Feb 10;12(1):e70163.
doi: 10.1002/jeo2.70163. eCollection 2025 Jan.

VELYS robotic-assisted total knee arthroplasty: Enhanced accuracy and comparable early outcomes versus manual instrumentation during adoption

Affiliations

VELYS robotic-assisted total knee arthroplasty: Enhanced accuracy and comparable early outcomes versus manual instrumentation during adoption

Timothy B Alton et al. J Exp Orthop. .

Abstract

Purpose: This study assessed the accuracy and early clinical outcomes of the VELYS™ Robotic-Assisted solution for total knee arthroplasty (TKA).

Methods: A multicenter, prospective non-randomized 1:1 cohort study was conducted at five sites. Subjects underwent TKA with either manual instrumentation or with robotic-assistance (RA). RA procedures were the first conducted at each site, therefore, representing the adoption phase for each surgeon. Mechanical alignment was targeted in the manual arm, while the target and technique varied in the RA arm. The primary objective was a non-inferiority (NI) analysis of the accuracy of the hip-knee-ankle (HKA) for RA versus manual, with a 1.5° NI margin. The accuracy of the mechanical medial distal femoral angle (mMDFA), mechanical medial proximal tibial angle (mMPTA) tibial posterior slope (TPS) angles were measured. Adverse events (AEs) and patient-reported outcome measures (PROMs) were collected at 12 weeks and 1 year.

Results: One hundred participants were recruited for both manual and RA groups, the mean preoperative demographics and PROM scores were similar. The primary endpoint NI analysis was successful (p < 0.0001). The RA group demonstrated improved alignment accuracy of the femoral and tibial components compared to manual (mMDFA 1.3 vs. 1.9, p = 0.0026, mMPTA 1.2 vs. 1.5, p = 0.026, TPS 1.7 vs. 2.8, p < 0.0001). Serious AEs occurred in fewer RA subjects than in the manual (6 vs. 16, p = 0.040). Mean PROMs at 12 weeks and 1 year in the RA group compared to manual were either equivalent or improved (Forgotten Joint Score and pain at 12 weeks).

Conclusions: This study found that the RA system can be safely adopted without adversely impacting the long leg alignment or increasing the risk of complications. Further, it was observed that the accuracy of the femoral and tibial component positioning was improved, and there were positive trends in the rate of serious AEs and some PROMs at early follow-up.

Level of evidence: Level II.

Keywords: VELYS; accuracy; comparative; level II; prospective; robotic‐assisted.

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Conflict of interest statement

Timothy B. Alton, Erik P. Severson and Marcus C. Ford received institutional research funding to conduct this research. Timothy B. Alton, Erik P. Severson and Marcus C. Ford are consultants to DePuy Synthes. Ian J. Leslie and James Lesko are paid employees of DePuy Synthes.

Figures

Figure 1
Figure 1
Example x‐ray images with definition of measurements made. (a) Hip–knee–angle measured by taking the angle between the mechanical axis of the femur and the mechanical axis of the tibia. (B) Mechanical medial distal femoral angle. (C) Mechanical medial proximal tibial angle. (D) Tibial posterior slope and femoral flexion. The femoral flexion and posterior tibial slope were measured on a standard view lateral radiograph, this did not allow direct measurement of the angle relative to the mechanical axis.
Figure 2
Figure 2
Summary of accuracy results. Error bars—95% Confidence limits. Results presented for the intention‐to‐treat (ITT) study population, which includes 11 subjects in the RA arm excluded from PP due to the planned HKA being outside ±3°. Findings of analysis of per protocol analysis set were consistent with findings with ITT (see Supporting Information S1: Data). HKA, hip–knee–ankle; mMDFA, mechanical medial distal femoral angle; mMPTA, mechanical medial proximal tibial angle; PP, per protocol; RA, robotic‐assistance; RMSE, root mean square error; TPS, tibial posterior slope.
Figure 3
Figure 3
CPAK plots of manual and RA groups pre‐op (a) and post‐op (b). aHKA, arithmetic hip–knee–ankle; CPAK, Coronal Plane Alignment of the Knee; LDFA, lateral distal femoral angle; MPTA, medial proximal tibial angle; RA, robotic‐assistance.

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