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. 2025 Jul;37(7):1802-1813.
doi: 10.1111/jerd.13457. Epub 2025 Mar 17.

Effect of Three Heating Guns on the Temperature of Two Bulk-Fill Resin-Based Composites

Affiliations

Effect of Three Heating Guns on the Temperature of Two Bulk-Fill Resin-Based Composites

Juliana Anany Gonzales Guarneri et al. J Esthet Restor Dent. 2025 Jul.

Abstract

Objective: To evaluate the effect of three heating guns-Phasor (Vista Apex, Racine, USA), VisCalor (VOCO, Cuxhaven, Germany), and Compex HD (AdDent Inc. Danbury, USA)-on the temperature changes of two bulk-fill resin-based composites (RBCs): VisCalor Bulk (VBF, VOCO) and Filtek One Bulk Fill Restorative (OBF, Solventum, St. Paul, USA).

Materials and methods: Temperature changes were measured using a thermal camera (PI 640i, Optris Infrared Measurements, Berlin, Germany) during insertion and photocuring in a simulated proximal box of a Class II cavity and within the RBC capsules during heating. The RBCs were photocured using the Bluephase PowerCure (Ivoclar, Schaan, Liechtenstein) for 20s. Data were analyzed using repeated measures ANOVA and Tukey's test for each RBC (α = 0.05). The temperature of the RBCs at the same depth were analyzed by t-test (α = 0.05).

Results: OBF heated with Compex produced the lowest temperature rise at the pulpal floor (2.7°C ± 0.4°C), while VBF heated with Phasor produced the highest (8.8°C ± 2.4°C). The greatest temperature increases were at the top of the restoration. OBF heated with Phasor reached 48.6°C ± 4.7°C. The Phasor and VisCalor produced two temperature peaks in the RBC inside the capsule, while the Compex maintained a steady peak temperature.

Conclusion: The heating gun and RBC produced different temperatures when heating, inserting, and light-activation of the RBCs.

Clinical significance: The choice of RBC and heating gun can substantially affect the temperature of the RBC and influence its handling properties.

Keywords: heating; photocuring of dental resins; resin‐based composite; thermography.

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Conflict of interest statement

The authors declare no conflicts of interest.

Figures

FIGURE 1
FIGURE 1
Heating gun tested: (A) Phasor, (B) VisCalor, and (C) Compex HD. Note the similar appearance of the Phasor and VisCalor.
FIGURE 2
FIGURE 2
Capsules with the thermal camera measurement points marked. Note the slightly different diameters of the capsules (VBF—5 mm internal diameter; OBF—4 mm internal diameter). Each point represents a measurement point in the software. The circle is the measurement point of the “composite area.” Additional temperature measurements were collected 1.5 mm from each other in a radial pattern using the center measurement point as a reference.
FIGURE 3
FIGURE 3
Tooth setup and designated measurement points for thermal camera temperature measurements. In (A) the tooth is on a heating plate to maintain a baseline temperature of 32°C. (B) indicated the measurement points:1 mm below the pulpal floor (−1 mm), pulpal floor (PF), and 1 mm, 2 mm, 3 mm, 4 mm, and 5 mm above the pulpal floor.
FIGURE 4
FIGURE 4
Peak temperature graphs of the RBC inside the capsule. In (A) Phasor‐VBF; (B) VisCalor‐VBF; (C) Compex HD‐VBF; (D) Phasor‐OBF; (E) VisCalor‐OBF and (F) Compex HD‐OBF.
FIGURE 5
FIGURE 5
Representative temperature rise (in °C) during RBC insertion. In order from (A) to (F): Phasor‐VBF, VisCalor‐VBF, Compex HD‐VBF, Phasor‐OBF, VisCalor—OBF and Compex HD‐OBF.
FIGURE 6
FIGURE 6
Temperature changes (ΔT) during insertion of both RBCs at the same depth into the RBC produced by the different heating guns: (A) Phasor; (B) VisCalor; (C) Compex HD.
FIGURE 7
FIGURE 7
Temperature changes (ΔT) (°C) of both RBCs at the same depths for the different composite heating guns when photo‐cured for 20s: (A) Control; (B) Phasor; (C) VisCalor; (D) Compex HD.

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