Hybrid epoxy-acrylate resins for wavelength-selective multimaterial 3D printing
- PMID: 40588542
 - DOI: 10.1038/s41563-025-02249-z
 
Hybrid epoxy-acrylate resins for wavelength-selective multimaterial 3D printing
Abstract
Structures in nature combine hard and soft materials in precise three-dimensional (3D) arrangements, imbuing bulk properties and functionalities that remain elusive to mimic synthetically. However, the potential for biomimetic analogues to seamlessly interface hard materials with soft interfaces has driven the demand for innovative chemistries and manufacturing approaches. Here, we report a liquid resin for rapid, high-resolution digital light processing (DLP) 3D printing of multimaterial objects with an unprecedented combination of strength, elasticity and resistance to ageing. A covalently bound hybrid epoxy-acrylate monomer precludes plasticization of soft domains, while a wavelength-selective photosensitizer accelerates cationic curing of hard domains. Using dual projection for multicolour DLP 3D printing, bioinspired metamaterial structures are fabricated, including hard springs embedded in a soft cylinder to adjust compressive behaviour and a detailed knee joint featuring 'bones' and 'ligaments' for smooth motion. Finally, a proof-of-concept device demonstrates selective stretching for electronics.
© 2025. The Author(s), under exclusive licence to Springer Nature Limited.
Conflict of interest statement
Competing interests: Z.A.P., M.J.A. and J.-W.K. have filed an international patent (application no. PCT/US2024/035169) related to this work. The other authors declare no competing interests.
References
- 
    
- Ghazlan, A. et al. Inspiration from Nature’s body armours—a review of biological and bioinspired composites. Composites B 205, 108513 (2021).
 
 - 
    
- Peisker, H., Michels, J. & Gorb, S. N. Evidence for a material gradient in the adhesive tarsal setae of the ladybird beetle Coccinella septempunctata. Nat. Commun. 4, 1661 (2013). - PubMed
 
 - 
    
- Nazir, A. et al. Multi-material additive manufacturing: a systematic review of design, properties, applications, challenges, and 3D printing of materials and cellular metamaterials. Mater. Des. 226, 111661 (2023).
 
 - 
    
- Yang, Y. et al. Recent progress in biomimetic additive manufacturing technology: from materials to functional structures. Adv. Mater. 30, 1706539 (2018).
 
 - 
    
- Studart, A. R. Additive manufacturing of biologically-inspired materials. Chem. Soc. Rev. 45, 359–376 (2016). - PubMed
 
 
Grants and funding
LinkOut - more resources
Full Text Sources
