Skip to main page content
U.S. flag

An official website of the United States government

Dot gov

The .gov means it’s official.
Federal government websites often end in .gov or .mil. Before sharing sensitive information, make sure you’re on a federal government site.

Https

The site is secure.
The https:// ensures that you are connecting to the official website and that any information you provide is encrypted and transmitted securely.

Access keys NCBI Homepage MyNCBI Homepage Main Content Main Navigation
. 2025 Jul 22;15(1):26513.
doi: 10.1038/s41598-025-11995-8.

3D printing improves preoperative decision making for patient positioning and surgical approach selection for tibial plateau fractures

Affiliations

3D printing improves preoperative decision making for patient positioning and surgical approach selection for tibial plateau fractures

Tobias Dust et al. Sci Rep. .

Abstract

Treatment of complex tibial plateau fractures remains a challenging task in clinical practice. Sufficient and appropriate preoperative decision making is essential for optimal treatment success and ultimately influences patient outcomes. Recently, the novel technique of 3D printing has proven to be beneficial for the preoperative management in other joint regions. To investigate the impact of point-of-care 3D printing on the preoperative management of tibial plateau fractures, we asked 5 students, 10 surgical residents, 3 junior surgeons and 4 senior surgeons, to simulate the preoperative planning of 22 tibial plateau fractures (11 AO B and 11 AO C fractures) regarding the treatment concept, patient positioning, operative approach and implant selection and positioning. First with CT scans only, second with 3D volumetric reconstructions, and finally with 3D printed fracture models. We analyzed the inter- and intraobserver agreement and the subjective perceived confidence of the rater regarding his decision with the different imaging modalities across the different levels of professional experience. Statistics were performed using kappa values, percentage match (PM) analysis and a univariate one-way analysis of variance. The use of 3D printing had no effect on the interobserver reliability of treatment concept selection (PM CT 83% > 3DCT 83% > 3D 82%). However, descriptively higher kappa and percentage match values increased for agreement on patient positioning and surgical approach using 3D printed fracture models. In addition, the raters selected the implants that were actually used to treat the fractures in 63% of the cases. The subjective perceived certainty of the raters increased with the use of 3D printing technology from 45% (CT and 3DCT) to 60% (3D). Additionally, raters changed their treatment plan in 36% of the cases and gained additional information 76% of the time when using the 3D printed specimen. The use of 3D printed fracture models showed a trend toward higher interrater reliability of patient positioning and surgical approach for medical students and surgical residents, while experienced surgeons show less benefit. In addition, 3D-printed models supported implant pre-selection and increased subjective confidence, positively influencing preoperative planning.

Keywords: 3D printing; Implant selection; Patient positioning; Preoperative management; Surgical approach; Tibial plateau fracture.

PubMed Disclaimer

Conflict of interest statement

Declarations. Competing interests: The authors declare no competing interests. Ethical approval: The study was approved by the Ethics Committee of the Medical Chamber of Hamburg (ID: 2024-101279-BO-ff). Written informed consent was obtained from all participating raters prior to their involvement in the study.

Figures

Fig. 1
Fig. 1
Threshold-based semi-automated segmentation using Materialise’s interactive medical image control system (Mimics Innovation Suite v24; Materialise, Leuven, Belgium) (A,B), post processing using Materialise 3-Matic (Materialise 3-Matic Medical v16; Materialise, Leuven, Belgium) (C), slicing process using Cura (Ultimaker Cura v4.10; Ultimaker, Utrecht, Netherlands) (D).
Fig. 2
Fig. 2
3D-printing station with a Ultimaker S5 FDM 3D printer (A,B,D) and a support dissolving station (C).
Fig. 3
Fig. 3
Multifragmentary lateral tibial plateau fracture shown as a CT-scan (A–C), a 3D volumetric reconstruction (D) and as a 3D-printed model (E).
Fig. 4
Fig. 4
The different aspects and their options to choose from of the surgical concept.
Fig. 5
Fig. 5
Online questionaire (A,B) and plate selection (C).

Similar articles

References

    1. Raschke, M. J. & Herbst, E. Tibial plateau fractures: a lot more to come! Eur. J. Trauma. Emerg. Surg.46, 1201–1202. 10.1007/s00068-020-01551-6 (2020). - PubMed
    1. Meulenkamp, B. et al. Risk factors, and location of articular malreductions of the tibial plateau. J. Orthop. Trauma.31, 146–150. 10.1097/BOT.0000000000000735 (2017). Incidence. - PubMed
    1. van Dreumel, R. L., van Wunnik, B. P., Janssen, L., Simons, P. C. & Janzing, H. M. Mid- to long-term functional outcome after open reduction and internal fixation of tibial plateau fractures. Injury46, 1608–1612. 10.1016/j.injury.2015.05.035 (2015). - PubMed
    1. Honkonen, S. E. Degenerative arthritis after tibial plateau fractures. J. Orthop. Trauma.9, 273–277. 10.1097/00005131-199509040-00001 (1995). - PubMed
    1. Manidakis, N. et al. Tibial plateau fractures: functional outcome and incidence of osteoarthritis in 125 cases. Int. Orthop.34, 565–570. 10.1007/s00264-009-0790-5 (2010). - PMC - PubMed

LinkOut - more resources