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. 2025 Jul 22;5(1):303.
doi: 10.1038/s43856-025-01009-z.

Development of lesion and organ negative cast modelling technique for quality assurance and optimization of nuclear medicine images

Affiliations

Development of lesion and organ negative cast modelling technique for quality assurance and optimization of nuclear medicine images

Roberto Fedrigo et al. Commun Med (Lond). .

Abstract

Background: Nuclear medicine imaging allows for a wide variety of data acquisition and image generation methods in the clinical setting. Imaging phantoms are routinely used to evaluate and optimize image quality and quantitative accuracy of features, but few phantoms realistically model the anatomy or heterogeneity of target regions within patient images, such as tumours that are commonly observed in oncology. We developed a negative cast modelling (NCM) technique which enables applications such as non-standard shape tumour phantoms, organ phantoms for radiation dosimetry, and quality control phantoms with small lesions.

Methods: Tumour templates were derived from segmented PET images of primary mediastinal B-cell lymphoma (PMBCL) patients. Lesion segmentations were saved and 3D-printed. Negatives were developed using silicone-based molding materials, and final models cast using a composition of liquid plastic, pigment, and PET radiotracer. Images of lesions were acquired using the GE DMI PET/CT scanner, and image features were quantified.

Results: Mean absolute error (MAE) for tumour volume between the original template and casted models is 13.8%, indicating that the method is reasonably accurate. The high viscosity of the liquid plastic used in the casting process establishes non-uniform tumour models, which is very useful in practice for evaluating image features related to heterogeneity. PET images using the NCM method is determined to be highly realistic by an experienced nuclear medicine physician, due to the non-standard shapes that can be established within the tumours.

Conclusions: The NCM method has potential to enable more realistic phantom studies within nuclear medicine imaging. The cost for the lymphoma tumour phantom study is less than $400 USD, making it feasible for large-scale studies.

Plain language summary

Radioactive substances are used to diagnose and treat disease. Special testing devices called phantoms are used to ensure that the scanners used to detect the radioactive substances work properly. These are usually simple shapes, such as spheres, which do not accurately represent the complexity of real human anatomy. In this study, we developed a technique that uses medical images from patients to create phantoms with more realistic shapes, such as irregular tumors, salivary glands, and very small lesions. These phantoms are made using a low-cost molding and casting process and can be reused. By improving how scanners are tested and optimized, this approach may lead to better diagnosis and treatment for conditions such as cancer.

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Conflict of interest statement

Competing interests: The authors declare no competing interests. Ethics: This work depicts compounds pertaining to patent WO 2017/117687 A1, which entitles F.B. to royalties upon licensing.

Figures

Fig. 1
Fig. 1. Overview of developed NCM technique.
a Segmented lesion from PET/CT image. b 3D printed tumour. c Negative of tumour casted from template. d Final tumour model for imaging, infused with visualization method (i.e., radiotracer).
Fig. 2
Fig. 2. Flowchart of manufacturing process.
Steps for target delineation, template printing, negative casting, final casting, and phantom measurements.
Fig. 3
Fig. 3. Schematic of negative casting process.
a 3D printed tumour model. b Tumour model partially submerged with silicone material. c Tumour model fully submerged with silicone material. d Tumour model cavity in hardened silicone mold. e Silicone mold cavity filled with radioactive liquid plastic. f Final radioactive tumour model.
Fig. 4
Fig. 4. Applications of non-standard tumour phantoms, organ phantoms for radiation dosimetry, and quality control phantoms with small lesions.
Template phantoms (left) and radioactive models (right) for a lymphoma tumours, b salivary and lacrimal glands, and c quality control (QC) sources.
Fig. 5
Fig. 5. Visual comparison of positron emission tomography (PET) images.
Human subjects and NCM phantoms compared (left and right, respectively) for a bulky lymphoma tumours, b salivary glands, and c small-diameter prostate cancer metastases. The prostate cancer metastases have diameters of 16 mm and 12 mm, respectively (sphere concentration = 57.6 kBq/mL, background concentration = 1.5 kBq/mL).

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