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Review
. 2025 Aug 22:13:1643430.
doi: 10.3389/fbioe.2025.1643430. eCollection 2025.

3D bioprinting patient-specific grafts for tendon/ligament repair in motion: emerging trends and challenges

Affiliations
Review

3D bioprinting patient-specific grafts for tendon/ligament repair in motion: emerging trends and challenges

Xuejian Bai et al. Front Bioeng Biotechnol. .

Abstract

Tendon/ligament (T/L) injuries sustained during motion are highly prevalent and severely impact athletes' careers and quality of life. Current treatments, including autografts, allografts, and synthetic ligaments, have limitations such as donor site morbidity, immune rejection, and biomechanical mismatch, especially under dynamic loading conditions encountered in motion. 3D bioprinting offers a revolutionary approach for constructing patient-specific T/L grafts. This Mini Review summarizes recent advancements in utilizing 3D bioprinting to fabricate patient-specific grafts for T/L repair, with a particular focus on strategies catering to the functional demands of "in motion" recovery. Key emerging trends in bioink development (balancing mechanical properties with bioactivity), cell selection and optimization, printing strategies (e.g., multi-material hierarchical printing, biomimetic design for complex mechanical loading), and post-printing maturation culture (e.g., multi-modal mechanical stimulation via bioreactors) are discussed. Furthermore, this review highlights critical challenges in the field, including precise matching and long-term maintenance of graft mechanical properties, effective vascularization and innervation, scalable manufacturing and quality control, and hurdles in clinical translation. Finally, this review underscores the immense potential of 3D bioprinting in personalized, functional T/L repair and envisions future research directions, such as the application of smart biomaterials and 4D bioprinting, refined in vitro maturation strategies, and in vivo bioprinting technologies, ultimately aiming to achieve robust tissue functional restoration "in motion."

Keywords: artificial intelligence; biomechanics; medical-engineering integration; personalized treatment; sports injury.

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Conflict of interest statement

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Figures

FIGURE 1
FIGURE 1
Workflow Diagram of 3D Bioprinted Tendons/Ligaments A schematic illustrating the process from patient imaging (MRI/CT), to 3D modeling and biomechanical analysis, patient-specific graft design, multi-material bioprinting, and maturation in a bioreactor, up to implantation.
FIGURE 2
FIGURE 2
Potential Future Developments in 3D Bioprinting A picture illustrates potential future developments in 3D bioprinting for tendon/ligament (T/L) repair, encompassing smart bioinks and 4D bioprinting, in situ bioprinting, AI-assisted design and optimization, multi-tissue integrated printing, and integration with advanced rehabilitation strategies.

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